{"id":942,"date":"2022-09-04T10:55:46","date_gmt":"2022-09-04T10:55:46","guid":{"rendered":"https:\/\/www.scorpion.vision\/?post_type=projects&#038;p=942"},"modified":"2022-09-22T10:46:42","modified_gmt":"2022-09-22T10:46:42","slug":"large-flatbread-inspection","status":"publish","type":"projects","link":"https:\/\/www.scorpion.vision\/projects\/large-flatbread-inspection\/","title":{"rendered":"Large Flatbread Inspection"},"content":{"rendered":"<p><section data-kc-fullwidth=\"content\" class=\"kc-elm kc-css-876388 kc_row\"><div class=\"kc-row-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-62585 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\">\n\n<div class=\"hero-row fade-in\">\n    <div class=\"hero-row__inner\">\n        <h1>\n            <em>Projects<\/em>            <strong>Large Flatbread Inspection<\/strong>        <\/h1>\n            <\/div>\n<\/div><\/div><\/div><\/div><\/div><\/section><section class=\"kc-elm kc-css-350938 kc_row\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-864650 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\"><div class=\"kc-elm kc-css-913218 kc_row kc_row_inner align-middle\"><div class=\"kc-elm kc-css-906696 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-978412 kc_row kc_row_inner\"><div class=\"kc-elm kc-css-223331 kc_col-sm-12 kc_column_inner kc_col-sm-12\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-420508 kc_text_block title--border-bottom\"><\/p>\n<p>\n<strong>An automated vision system designed by Scorpion Vision provides real-time, high accuracy non-contact measurements of the fibre width from the entire length of the material as it is wound onto the spool.<\/strong><\/p>\n<p>Red Composites has commissioned a high-speed inspection system from Scorpion Vision for use in the production of specially formulated carbon fibre and glass fibre towpregs. The vision system monitors the width of the impregnated ribbon as it is wound onto spools for customer use, providing valuable quality and process control data.<\/p>\n<p>\n<\/div><\/div><\/div><\/div><\/div><\/div><div class=\"kc-elm kc-css-92492 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-134573 kc_shortcode kc_single_image\">\n\n        <img decoding=\"async\" src=\"https:\/\/www.scorpion.vision\/wp-content\/uploads\/2022\/07\/vision-system-gui.webp\" class=\"\" alt=\"\" \/>    <\/div>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section data-kc-fullwidth=\"row\" class=\"kc-elm kc-css-418773 kc_row\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-89982 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\"><div class=\"kc-elm kc-css-121480 kc_row kc_row_inner align-middle\"><div class=\"kc-elm kc-css-238759 kc_col-sm-12 kc_column_inner kc_col-sm-12\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-131570 kc_text_block title--border-bottom list-icon\"><\/p>\n<h2>THE SCOPE<\/h2>\n<p><strong>A vision system is required to inspect large sheets of a hard flatbread product, post baking and before it is cut into the retail size. The product is on a wide conveyor so a series of cameras are required to monitor several conditions.<\/strong><\/p>\n<p>The vision system\u2019s job is to inspect the whole surface area of the \u2018biscuit\u2019 and look for the following flaws:<\/p>\n<ul>\n<li>Sheet is complete<\/li>\n<li>No breaks, cracks, holes<\/li>\n<li>No burn (area size to be determined)<\/li>\n<\/ul>\n<p>If a defect is detected, a signal will be generated to remove the product from the belt.<\/p>\n<p>This proposal only covers the inspection of the above criteria however, future requirements may include the detection and measurement of topping such as cereals and seeds.<\/p>\n<p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section data-kc-fullwidth=\"row\" class=\"kc-elm kc-css-134752 kc_row home_wave_wrap\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-161237 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\"><div class=\"kc-elm kc-css-469105 kc-raw-code\"><div id=\"home_wave\">\r\n<\/div><\/div><div class=\"kc-elm kc-css-488562 kc_row kc_row_inner align-middle\"><div class=\"kc-elm kc-css-129977 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-239351 kc_row kc_row_inner\"><div class=\"kc-elm kc-css-725565 kc_col-sm-12 kc_column_inner kc_col-sm-12\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-847613 kc_text_block title--border-bottom list-icon white-text\"><\/p>\n<h2>THE CHALLENGES<\/h2>\n<p>The product is very large as it is cut into much smaller sizes after it has been inspected. This requires multiple cameras to work in unison to inspect the whole sheet in one go.<\/p>\n<ul>\n<li>The sheets are approximately 2150mm across the width of the conveyor<\/li>\n<li>Sheets are 900mm in length along the direction of travel.<\/li>\n<li>Constant average colour and texture but colour may vary<\/li>\n<li>Conveyor moves at 15 to 20 m\/minute<\/li>\n<\/ul>\n<p>\n<\/div><\/div><\/div><\/div><\/div><\/div><div class=\"kc-elm kc-css-830529 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section data-kc-fullwidth=\"row\" class=\"kc-elm kc-css-810080 kc_row\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-630858 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\"><div class=\"kc-elm kc-css-703961 kc_row kc_row_inner align-middle\"><div class=\"kc-elm kc-css-559244 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-97074 kc_shortcode kc_single_image\">\n\n        <img decoding=\"async\" src=\"https:\/\/www.scorpion.vision\/wp-content\/uploads\/2022\/08\/biscuit4.webp\" class=\"\" alt=\"\" \/>    <\/div>\n<\/div><\/div><div class=\"kc-elm kc-css-756697 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-97915 kc_row kc_row_inner\"><div class=\"kc-elm kc-css-811314 kc_col-sm-12 kc_column_inner kc_col-sm-12\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-412607 kc_text_block title--border-bottom\"><\/p>\n<h2>THE RESULTS<\/h2>\n<p>This is a high performance system that has to inspect a very large surface area in real time. In order to do this the images from each of five cameras are stitched together to create one large image of the \u2018biscuit\u2019 before the inspection is carried out.<\/p>\n<p>Setting up this camera configuration took some special effort, with test cards and tape measures in order to achieve the accurate image stitching.<\/p>\n<p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section data-kc-fullwidth=\"row\" class=\"kc-elm kc-css-269696 kc_row home_wave_wrap\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-981188 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\"><div class=\"kc-elm kc-css-761130 kc-raw-code\"><div id=\"home_wave\">\r\n<\/div><\/div><div class=\"kc-elm kc-css-548816 kc_row kc_row_inner align-middle\"><div class=\"kc-elm kc-css-829660 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-377293 kc_row kc_row_inner\"><div class=\"kc-elm kc-css-852353 kc_col-sm-12 kc_column_inner kc_col-sm-12\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-822325 kc_text_block title--border-bottom list-icon white-text\"><\/p>\n<p>\nEventually, all five cameras were synchronised and a complete 2 metre wide product was imaged.<\/p>\n<p>Some of the production flaws were interesting.<\/p>\n<p>\n<\/div><\/div><\/div><\/div><\/div><\/div><div class=\"kc-elm kc-css-124838 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-630068 kc_shortcode kc_single_image\">\n\n        <img decoding=\"async\" src=\"https:\/\/www.scorpion.vision\/wp-content\/uploads\/2022\/08\/biscuit2.webp\" class=\"\" alt=\"\" \/>    <\/div>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section data-kc-fullwidth=\"row\" class=\"kc-elm kc-css-676864 kc_row\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><div class=\"kc-elm kc-css-695148 kc_col-sm-12 kc_column kc_col-sm-12\"><div class=\"kc-col-container\"><div class=\"kc-elm kc-css-393204 kc_row kc_row_inner align-middle\"><div class=\"kc-elm kc-css-383320 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-745891 kc_shortcode kc_single_image\">\n\n        <img decoding=\"async\" src=\"https:\/\/www.scorpion.vision\/wp-content\/uploads\/2022\/08\/biscuit3.webp\" class=\"\" alt=\"\" \/>    <\/div>\n<\/div><\/div><div class=\"kc-elm kc-css-597131 kc_col-sm-6 kc_column_inner kc_col-sm-6\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-614368 kc_row kc_row_inner\"><div class=\"kc-elm kc-css-857933 kc_col-sm-12 kc_column_inner kc_col-sm-12\"><div class=\"kc_wrapper kc-col-inner-container\"><div class=\"kc-elm kc-css-512266 kc_text_block title--border-bottom\"><\/p>\n<p>\nThe results are good as this system guarantees 100% inspection, 100% of the time with little or no human intervention. Saving the manufacturer money in terms of electricity from heating expensive to run ovens, ingredients and of course, labour costs.<\/p>\n<p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"kc-elm kc-css-557358 kc_row\"><div class=\"kc-row-container  kc-container\"><div class=\"kc-wrap-columns\"><\/div><\/div><\/section><\/p>\n","protected":false},"featured_media":657,"template":"","categories":[14,11,13],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Large Flatbread Inspection - Scorpion Vision<\/title>\n<meta name=\"description\" content=\"Discover our project on automated large flatbread inspection. 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